MKD112B-048-KP0-RN 力士乐同步伺服电机

　　据估计，面向12号生产线的SynRM成套解决方案的节能潜力在8-15%之间，投资回收期在两年之内。另外，通过消除直流电机的维护需求，成本预计将降低2000英镑以上。

　　Radius Systems 工程经理Rob Betts表示：“我们很难量化选择一个能够提供准确能耗计量数据的确切生产周期，因此我们估计节能潜力在8-15%之间。实际节能效益将取决于多个过程变量，比如原料类型、不同的产品系列和配置、压模和料筒温度和一般周围环境条件。例如，低温天气能耗较高，这是因为过程预热需要更多能量。”

　　先进技术

　　SynRM是一款配备ABB工业变频器ACS880的200 kW 1500 rpm IE4 解决方案，其额定功率为200 kW，额定转速为 1500 rpm，能效等级为 IE4，此解决方案的系统效率比标准交流感应电机和变频器成套解决方案更高。同时，该成套装置的噪声远比现有的直流电机要小得多。Betts 表示：“SynRM 大大降低了生产车间的噪声，这项好处是我们之前未曾想到的。尽管我们还未测量噪声水平，但是每个人都注意到整个工厂的噪声明显降低了，这本身就是一个鼓舞人心的‘测量结果’。”

　　现有直流电机的实际占地空间对我们提出了挑战。Betts 表示：“直流电机通常为细长型，而交流电机通常较短且直径较大。”然而，SynRM比传统感应电机可以小两个机座号，这为直接替换直流电机带来很大好处。

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　　It is estimated that the energy-saving potential of SynRM complete solution for production line 12 is between 8-15%, and the investment payback period is within two years. In addition, by eliminating the maintenance demand of DC motor, the cost is expected to be reduced by more than ￡ 2000.

　　Rob Betts, engineering manager of radius systems, said: "It is difficult for us to quantify and choose an exact production cycle that can provide accurate energy consumption measurement data, so we estimate that the energy-saving potential is between 8-15%. The actual energy-saving benefits will depend on multiple process variables, such as raw material type, different product series and configuration, die and barrel temperature and general ambient conditions. For example, the energy consumption is higher in low-temperature weather because more energy is required for process preheating."

　　advanced technique

　　SynRM is a 200 kW 1500 rpm IE4 solution equipped with abb industrial frequency converter acs880. Its rated power is 200 kW, rated speed is 1500 rpm and energy efficiency grade is IE4. The system efficiency of this solution is higher than that of the complete solution of standard AC induction motor and frequency converter. At the same time, the noise of the complete set of device is much lower than that of the existing DC motor. "SynRM has greatly reduced the noise in the production workshop, which is an advantage we didn't think of before. Although we haven't measured the noise level yet, everyone has noticed that the noise in the whole plant has decreased significantly, which in itself is an encouraging 'measurement result'."

　　The actual floor space of the existing DC motor poses a challenge to us. "DC motors are usually slender, while AC motors are usually shorter and larger in diameter," Betts said However, SynRM can be two frame numbers smaller than traditional induction motors, which brings great benefits for direct replacement of DC motors.