三工光电四层层压机 新能源光伏电池组件层压机四层双腔

　　武汉三工太阳能光伏电池组件层压机（四层双腔）

　　一、光伏四层层压机设备技术参数

　　二、层压机简介

　　1、采用西门子PLC可编程控制模块，集真空、气压、传动、PID加热自整定控制技术于一体，可实现晶硅电池组件层压封装功能。

　　2、设备分四段组成有(A级)四层进料台，(B级)四层层压一腔(B1)、四层固化二腔（B2），(C级)四层出料台。

　　3、传输系统采用伺服驱动电机传输控制。

　　4、四层双腔同时层压1350×2500组件=16块，同时层压1130×2500组件=20块。

　　5、设定温度自整定、控制温度精度保证在±1℃，温度均匀性±1.5℃，加热板面有8路温度探头，均匀分布于加热板上，并在触摸屏界面显示。

　　6、由PLC自动控制温度系统和超温传感器双重超温保护，当油温超过设定温度8℃时，立即报警并关闭两路主电源停止加热。

　　7、采用进口蝶阀，保证设备真空系统执行稳定，腔体配置皮拉尼真空计，实时监测真空值状态（pa单位）；

　　8、集自动/半自动/手动三种控制方式，可实现全自动进料、层压、出料和手动进料、层压、出料。

　　9、系统配有重要参数特性曲线（上、下真空度，台面温度）的记录功能。

　　10、具有分段加压功能，加压速度快、中、慢可选。

　　11、采用高品质触摸屏，界面友好，操作方便，简单易学，操作过程中通过声光实时提示主要操作进程；工艺参数设定简单，多种工艺参数同窗口显示，方便监控，并可存储多种工艺配方，供生产中选择。

　　12、工艺参数自动记忆，重新开机后不会丢失或重新设定；自动记录主要操作步骤，对组件质量分析提供数据，记忆保存功能时间3个月。

　　13、设备配MES接口，可以将设备运行状态以及关键工艺参数上传至MES系统。

　　1、Using Siemens PLC programmable control module, integrating vacuum, air pressure, transmission and PID heating self-tuning control technology, it can realize the function of lamination encapsulation of crystalline silicon cell components.

　　2、The equipment is composed of four sections with (A level) four-layer feeding table, (B level) four-layer lamination one cavity (B1), four-layer curing two cavities (B2), (C level) four-layer discharging table.

　　3、Transfer system adopts servo-driven motor transfer control.

　　4, four layers of double cavity laminating 1350 × 2500 components at the same time = 16, while laminating 1130 × 2500 components = 20.

　　5、Setting temperature self-tuning, control temperature accuracy guaranteed at ±1℃, temperature uniformity ±1.5℃, heating plate surface with 8-way temperature probe, evenly distributed on the heating plate and displayed on the touch screen interface.

　　6、Double over-temperature protection by PLC automatic control temperature system and over-temperature sensor, when the oil temperature exceeds the set temperature of 8℃, it will immediately alarm and shut down the two-way main power supply to stop heating.

　　7、Adopt imported butterfly valve to ensure stable execution of the equipment vacuum system, the cavity is equipped with Pirani vacuum gauge, real-time monitoring of the vacuum value status (pa unit);

　　8、Set automatic/semi-automatic/manual three control modes, can realize automatic feeding, lamination, discharging and manual feeding, lamination, discharging.

　　9、The system is equipped with the function of recording the characteristic curve of important parameters (upper and lower vacuum degree, table temperature).

　　10、With sectional pressurization function, fast, medium and slow pressurization speed is optional.

　　11、Adopt high quality touch screen, friendly interface, convenient operation, easy to learn, the operation process through sound and light real-time prompting the main operation process; process parameter setting is simple, a variety of process parameters displayed in the same window, easy to monitor, and can store a variety of process formulas for production selection.

　　12、The process parameters are automatically remembered and will not be lost or reset after rebooting; the main operation steps are automatically recorded to provide data for component quality analysis, and the memory saving function lasts for 3 months.

　　13、The equipment is equipped with MES interface, which can upload the equipment operation status and key process parameters to MES system.